garry keogh Senior Heliman Location: Wicklow, Ireland
| Hi HotstuffI have an opinion...for what it is worth?
I have looked closely at my fan and my initial thoughts were that maybe there was too little material in the stem portion of the assembly. BUT, then I thought a little. If you sliced (sectioned) through the fan hub at this point, you will see that there is in fact quite a large area of material. The point at which the wall is at its thinnest is also where it has the largest diameter. The load that this must bear in normal operation is only the torque of the motor. If it is carrying ANY other load it is because the assembly or installation is not correct. By this I mean, the clutch is eccentric, out of balance or the motor and start shaft are not aligned correctly.
My Theory Without prejudice, may I suggest that one or both of the clutch retaining screws may have worked loose and was scoring the inside of your clutch bell causing the radial load that resulted in the failure. In my mind the material and design of this fan are absolutely fine. I know that Quick UK have sold very many and I have not seen any reports of consistent failure rates.
My Conclusion I can only speculate, but, I do feel that some other influence beyond the torsional load of the motor was at play. If this was in fact the case, it is understandable that the material would fail. Aluminium is a coarse grained material, even the high quality alloys used by Quick UK. It is given in engineering design that you avoid this sort of stress and in defence of Quick UK, in normal circumstances there is no cyclical load on this part. Imagine the thrust downwards on this fan if one of the screws had backed out and was pushing against the inside of the clutch bell. I would expect something to let go in this situation.
Just my 2c
Garry |